TPU/PVC/PU Medical Tube Extrusion Line/Medical Hose Production Line

• Customization: Available
• Warranty: 12 Months
• Product Type: Medical Tube
• Model NO.: hose extrusion line
• Screw No.: Single-screw
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008, QS
• Customized: Customized
• Condition: New
• After-sales Service: Installation, Commissioning, Spare Parts
• Control: PLC Siemens
• Touch Screen: Siemens
• Motor: Motor
• Inverter: ABB550-580
• Application: Medical Tube
• Screw Design: Single Screw
• Bearing: NSK
• Machine Frame Material: Stainless Steel
• Output (Kg/H): 5-120
• Speed (M/Min): 10-150
• Screw Material: 38crmoala
• Transport Package: Wooden Case
• Trademark: QUEENS
• Origin: China
• HS Code: 8477209000
• Production Capacity: 10 Units/Month

Product Description

Product Description
QUEENS is one of the top tube line machine manufacturer in China. The tube manufacturing line is very sophisticated combination of machines, ensuring the high precision that is required in medical and other precision pipe manufacturing process. It incorporates the online diameter control system. The line can run with cut to length cutter facility, which saves a lot of scrap during production. The extruder selection is done on the pipe size, material and production capacity.

The Medical Tube Extrusion Line machine is fully automated with PLC and recipes based system which makes the operation user friendly. The incorporation of high quality components ensures continuous running in most demanding and challenging environment. The pipe head could be customised as per the need of customer to suit various designs. Now our latest generation high speed SPVC medical pipe extrusion line can achieve stable production with astonishing speed of 120m/min.

TECHNICAL PARAMETER
Model	Pipe diameter	Screw	L/D	Main motor	Output
KXM-30	0.2~3.0mm	30mm	25-28/1	3.7/5.5kW	5-10kg/h
KXM-45	1.5~8.0mm	45mm	25-28/1	11/15kW	24-38kg/h
KXM-50	2.0~12.0mm	50mm	28-30/1	15/18.5kW	30-45kg/h
KXM-65	3.0~16.0mm	65mm	28-30/1	30/37kW	55-80kg/h
KXM-75	4.0~25.0mm	75mm	28-30/1	37/45kW	75-120kg/h
KXM-90	4.0~25.0mm	90mm	28-30/1	55/75kW	140-200kg/h
Production Status for Reference
OD (mm)		Line speed (m/min)		Control precision ≤mm
≤1.0		50-100		±0.01
≤3.3		50-100		±0.02
≤4.5		50-160		±0.04
≤5.3		50-160		±0.05
≤7.0		40-120		±0.05
≤9.3		30-50		±0.07
≤12.0		20-40		±0.10
Cutting Length Accuracy for Reference
Cutting length		≤50mm	≤300mm	≤1000mm
Cutting precision		±0.5mm	±1.0mm	±2.0mm

Machine List

Main Features of Equipment:1. Optimum design Screw and driving system, with excellent extrusion and plasticization effect;

2. Core rods and die are made of S136 mould steel material, which ensures the inner flow surface glossiness and anti-corrosion. Structure of mold adopts "high pressure volumetric type", which is initiated by our company, can provide stable and high-speed extrusion for the tube material with tiny fluctuation;

3. With the new "accurate control of weak vacuum" technology: vacuum and water system are controlled separately. In this way, we can coordinate the multilevel water balance control system with vacuum system, ensuring stable vacuum degree, cooling water level and water flowing;

4. Adopt LaserMike bi-direction high speed diameter measurement system for measuring diameter on line, measuring precision can reach ±0.001mm;

5. Puller adopt imported multilayer composite wearable strap (in accordance with medical sanitary requirements), with high level precision roller, SERVO motor driving offer high stability pulling;

6. Cutter equips with low inertia aluminum alloy rotating knife arm structure, driven and controlled by Servo system, which offers high speed and high accuracy cutting action. With Japan Mitsubishi PLC programmable control and SIEMENS human-computer interface, cutter can realize continuous cutting, timing cutting, length counting cutting etc. Cutting length can be freely set, automatic counting.

Detailed Images

	SIEMENS PLC & TOUCH SCREEN Feature: Intelligent & centralized control Automatic preheating Remote monitoring Intelligent alarm system Optional: B & R Control System
	MAIN MOTOR (AC) Feature: Extruder adopts high standard "SIEMENS" AC frequency or Servo motor with high performance direct connection reducer, with speed measure feedback, provides stable screw rotation output
	EXTRUSION MOULD Feature: Pin and die are made of S136 mold steel material. Structure of mold adopts "high pressure volumetric type", can provide stable and high-speed extrusion for the tube material with tiny fluctuation. The interventional catheter mold adopts advanced precision CNC machining technology to meet the ideal molding of various multi-lumens tubes and catheter whose diameter range is less than 1.0mm.
	VACUUM CALIBRATION TANK Feature: With the new "accurate control of weak vacuum" technology: vacuum and water system controlled separately. Coordinate the multilevel water balance control system with vacuum system, ensures stable vacuum degree, stable water level and water flowing.
	PULLER Feature: Multi-layer composite high-quality wear-resistant material traction belt (in line with medical and health requirements), high-level and precision roller wheel, precision direct drive. The puller for high speed production line is driven by two SERVO motors which is directly connected, can ensure the long and stable use at high speed. Maximum line speed is up to 300m/min.
	CUTTER Feature: "TECO" Servo system, offers rotary fly knife cutting with high speed and high accuracy. Cutter can realize continuous cutting, timing cutting, length counting cutting etc. Cutting length can be set freely, automatic counting.
	WINDING COLLECTION Feature: Double position. Laser tension control. Automatic wire arrangement. Automatic counting. Reel or Without Reel both available. According to customer needs, we can use our company's proprietary design of precision constant tension PLC program control servo traversing system, to achieve neat winding without crossing effect.

What you can benefit!
1. Production solution iteration
    We simulate possible line configurations for different production speeds and spaces for you
2. Installation and production start
    We supervise the installation at your premises to answer any questions which may arise. In each delivery, we do the line set-up to ensure that all our promises are fulfilled in the delivery.
3. Investment renewal
    We help you to achieve the best production value throughout your investment lifecycle. There are several performance and upgrade services to explore new business opportunities.

About QUEENS

QUEENS Machinery is a creative company, focusing on R & D of plastic extrusion and recycling system, providing turkey solutions for plastic pipe, profile and tile as well as plastic recycling system such as washing and recycling machines, and pelletizing machines.
QUEENS's products fulfill the needs of users in a very direct way due to over 10 years of knowledge and experience in plastic extrusion field, which also helps us to contribute actively to the success of customers by offering sustainable solutions that meet industry needs.
QUEENS offers a complete portfolio of support and consulting services all the time, from project engineering to after-sales service at its best, ongoing production optimization, training and advisory services, even end product development. We aim to provide the excellent quality machines with affordable price to the clients.
 

Our Service

Pre-Sales Service

* Detailed technician offer, factory or line layout providing. 
* Technical support, market analyze and other necessary support. 
* Factory and machine quality checking.

After-Sales Service

* Install the machines and train the workers for our client. 
* 24 hours service line to solve the after sales problem.
* Long term and fast spare parts providing for each customer.

Packing & Delivery

Packaging
Size	According to the machine size
Weight	According to the machine size
Packaging Details	The normal package is PE film wrapped around & wooden pallet. If the client has special requirement, the wooden box can be chosen too.

 

FAQ
Q: What is acceptable payment terms?
A: T/T or L/C at sight.
Q: What is the warranty time of the machines?
A: It will be 12 months since acceptance of the machines or 15 months since delivery to loading port.
Q: What about your after sales service?
A: Engineers available to make installation, commission, training, and providing after-sales service overseas.