High Speed and Precision TPU PVC PU Medical Tube Extrusion Line Production Line

• Customization: Available
• Warranty: 12 Months
• Product Type: Medical Tube
• Model NO.: KX-H
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008, QS
• Customized: Customized
• Condition: New
• After-sales Service: Installation, Commissioning, Spare Parts
• Control: PLC Siemens
• Touch Screen: Siemens
• Motor: Motor
• Inverter: ABB550-580
• Application: Medical Tube
• Screw Design: Single Screw
• Bearing: NSK
• Machine Frame Material: Stainless Steel
• Output (Kg/H): 5-100
• Speed (M/Min): 10-120
• Screw Material: 38crmoala
• Transport Package: Wooden Case
• Specification: Stainless steel
• Trademark: QUEENS
• Origin: China
• HS Code: 8477209000
• Production Capacity: 10 Units/Month

Product Description

Product Description

SPVC material is the largest usage amount and the most widely used material in medical tube industry, such as PVC infusion tube, dialysis tube, gas intubation, oxygen mask pipe that we are familiar with etc.

We have nearly 10 years research and development accumulation as well as debugging experience of medical SPVC extrusion technology. We constantly improve the SPVC precision medical tube extrusion process (screw structure, die structure, vacuum forming method and control accuracy, as well as the precision of hauling speed), make the stability of the molding speed and size of pipe accuracy control get continued higher. Now our latest generation high speed SPVC medical pipe extrusion line can achieve stable production with astonishing speed of 120m/min.

TECHNICAL PARAMETER
Model	Pipe diameter	Screw	L/D	Main motor	Output
KXM-30	0.2~3.0mm	30mm	25-28/1	3.7/5.5kW	5-10kg/h
KXM-45	1.5~8.0mm	45mm	25-28/1	11/15kW	24-38kg/h
KXM-50	2.0~12.0mm	50mm	28-30/1	15/18.5kW	30-45kg/h
KXM-65	3.0~16.0mm	65mm	28-30/1	30/37kW	55-80kg/h
KXM-75	4.0~25.0mm	75mm	28-30/1	37/45kW	75-120kg/h
KXM-90	4.0~25.0mm	90mm	28-30/1	55/75kW	140-200kg/h
Production Status for Reference
OD (mm)		Line speed (m/min)		Control precision ≤mm
≤1.0		50-100		±0.01
≤3.3		50-100		±0.02
≤4.5		50-160		±0.04
≤5.3		50-160		±0.05
≤7.0		40-120		±0.05
≤9.3		30-50		±0.07
≤12.0		20-40		±0.10
Cutting Length Accuracy for Reference
Cutting length		≤50mm	≤300mm	≤1000mm
Cutting precision		±0.5mm	±1.0mm	±2.0mm

Machine List

Main Features:1. High automaticity production line equipped with special designed high pressure positive displacement die ensures precise;
2. Stable and high speed extrusion;
3. With the new vacuum control technology: vacuum and water system controlled separately, vacuum accuracy +/-0.1Kpa;
4. High performance LaserMike measuring system, forming closed-loop feedback control, eliminating diameter deviation on-line;
5. Puller equipped with multilayer wear-resisting synchronous belt, without sliding phenomenon. High level precision roller drive traction, INOVANCE Servo driving system or ABB AC driving system, realize extremely stable pulling;
6. Base on Servo driving system, Japan Mitsubishi PLC programmable control and SIEMENS human-computer interface, cutter can realize precision continuous cutting, timing cutting, length counting cutting etc. Cutting length can be set freely, and cutting times can be set automatically, which can meet with different cutting requirements of different lengths.
Detailed Images

 

 

	SIEMENS PLC & TOUCH SCREEN Feature: Intelligent & centralized control Automatic preheating Remote monitoring Intelligent alarm system Optional: B & R Control System
	MAIN MOTOR (AC) Feature: Extruder adopts high standard "SIEMENS" AC frequency or Servo motor with high performance direct connection reducer, with speed measure feedback, provides stable screw rotation output
	EXTRUSION MOULD Feature: Pin and die are made of S136 mold steel material. Structure of mold adopts "high pressure volumetric type", can provide stable and high-speed extrusion for the tube material with tiny fluctuation. The interventional catheter mold adopts advanced precision CNC machining technology to meet the ideal molding of various multi-lumens tubes and catheter whose diameter range is less than 1.0mm.
	VACUUM CALIBRATION TANK Feature: With the new "accurate control of weak vacuum" technology: vacuum and water system controlled separately. Coordinate the multilevel water balance control system with vacuum system, ensures stable vacuum degree, stable water level and water flowing.
	PULLER Feature: Multi-layer composite high-quality wear-resistant material traction belt (in line with medical and health requirements), high-level and precision roller wheel, precision direct drive. The puller for high speed production line is driven by two SERVO motors which is directly connected, can ensure the long and stable use at high speed. Maximum line speed is up to 300m/min.
	CUTTER Feature: "TECO" Servo system, offers rotary fly knife cutting with high speed and high accuracy. Cutter can realize continuous cutting, timing cutting, length counting cutting etc. Cutting length can be set freely, automatic counting.
	WINDING COLLECTION Feature: Double position. Laser tension control. Automatic wire arrangement. Automatic counting. Reel or Without Reel both available. According to customer needs, we can use our company's proprietary design of precision constant tension PLC program control servo traversing system, to achieve neat winding without crossing effect.

About QUEENS

QUEENS Machinery is a creative company, focusing on R & D of plastic extrusion and recycling system, providing turkey solutions for plastic pipe, profile and tile as well as plastic recycling system such as washing and recycling machines, and pelletizing machines.
QUEENS's products fulfill the needs of users in a very direct way due to over 10 years of knowledge and experience in plastic extrusion field, which also helps us to contribute actively to the success of customers by offering sustainable solutions that meet industry needs.
QUEENS offers a complete portfolio of support and consulting services all the time, from project engineering to after-sales service at its best, ongoing production optimization, training and advisory services, even end product development. We aim to provide the excellent quality machines with affordable price to the clients.
 

Our Service

Pre-Sales Service

* Detailed technician offer, factory or line layout providing. 
* Technical support, market analyze and other necessary support. 
* Factory and machine quality checking.

After-Sales Service

* Install the machines and train the workers for our client. 
* 24 hours service line to solve the after sales problem.
* Long term and fast spare parts providing for each customer.

Packing & Delivery

Packaging
Size	According to the machine size
Weight	According to the machine size
Packaging Details	The normal package is PE film wrapped around & wooden pallet. If the client has special requirement, the wooden box can be chosen too.

 

FAQ
Q: What is acceptable payment terms?
A: T/T or L/C at sight.
Q: What is the warranty time of the machines?
A: It will be 12 months since acceptance of the machines or 15 months since delivery to loading port.
Q: What about your after sales service?
A: Engineers available to make installation, commission, training, and providing after-sales service overseas.